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New Holland TL80A TL90A TL100A Service Manual [Tractor]
Description
Complete Updated (08/2006) Factory Service Repair Manual (87580875) New Holland TL80A TL90A TL100A Tractors in PDF format. Step by step Instructions, illustrations, diagrams for repair, service, maintain your machine. Digital PDF format, searchable and bookmarked, clean, sharp images. PDF Manual:
Models
New Holland
TL80A TL90A TL100A
Contents
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Full contents
GENERAL
General
General Instructions
Health and Safety Precautionary Statements Safety Ecology and the Environment Minimum Hardware Tightening Torques Federal Emissions Warranty Consumables
ENGINE
Engine
Specifications
Tightening Torques Special Tools Description and Operation Sectional Views Troubleshooting Overhaul Engine Removal Installation Compression Test Considerations Uniform Compression Low Compression Readings Disassembly Crankshaft Front Seal Removal Crankshaft Rear Seal Removal Assembly Bushings Tappet Camshaft Oil Nozzle Crankshaft Connecting Rod and Piston Installing the Piston Connecting Rod Assemblies in the Cylinder Big End Cap Assembly Thermostat Valve Cylinder Head Fuel Injectors Rocker Arm Assembly Timing Gear Injection Pump Counterweight and Balancer Hydraulic Pump Drive Gear Timing Gear Casing Crankshaft Rear Seal Flywheel Oil Pump Oil Sump Crankshaft Front Seal Crankshaft Front Pulley Cooling System Union Coolant Pump Fan–Alternator Pulley Auxiliary Drive Belt Exhaust Manifold — Turbocharger Injector Feed Pipe Priming Pump — Feed Pipe Installing The Pipes Between The Fuel Supply and Injection Pumps, Pre-Heating System and Tappet Cover Starter Motor Checks, Measurements and Repairs Cylinder Block Crankshaft Main Crankshaft Tolerances Connecting Rods Pistons Measuring the Piston Diameter Piston Pins Conditions for Correct Pin-piston Coupling Piston Rings Camshaft and Valves Decarbonizing and grinding valves Checking Valve Spring Flexibility Tappets Camshaft Cylinder Head Crankshaft Front Seal Crankshaft Rear Seal Valve Tappet and Rocker Arm
Cooling System
Specifications
Description of Operation Radiator Coolant Thermometer Thermostat Valve Sectional Views Overhaul Coolant Pump Removal Installation Thermostat Valve Removal Installation Radiator Removal Installation Coolant Pump and Alternator Belts Tension Adjustment Download Link: New Holland TL80A TL90A TL100A Service Manual [Tractor]
Lubrication System
Specifications
Lubrication System Components Oil Pressure Indicator Oil Filter Oil Pump
Fuel System
Specifications
Special Tools Description and Operation Turbocharged Engine Manifold Pressure Compensator (LDA) Description Operation All Models Electrical Cold-start Accelerator (KKSB) Overhaul Fuel Injectors Removal Installation BOSCH Fuel Injection Pump Removal Locking the Injection Pump Timing the Fuel Injection Pump on a Workbench Installation Timing the Pump on the Tractor
Clutch
Specifications
Tightening Torques Special Tools Description and Operation Cross Sectional Views Troubleshooting Overhaul Inspection and Adjustment Dual Clutch Clutch Pedal Dual Clutch Removal Installation Disassembly Assembly Adjust Release Levers Single Disk Clutch Inspection
TRANSMISSIONS
Synchro Command Mechanical Shuttle Transmission
Timing Light Advance Auto
Reverser (Mechanical Shuttle Transmissions)
Specifications Tightening Torques Special Tools Description and Operation Cross-Sectional Views Troubleshooting Overhaul Clutch-Reverser Casing Removal Disassembly Assembly Installation
Reverser and Creeper Unit for Mechanical Shuttle Transmission
Specifications
Tightening Torques Special Tools Description and Operation Cross-Sectional Views Troubleshooting Overhaul Reverser-Clutch Casing and Creeper Unit Removal Disassembly Assembly Installation
Dual Command Power Shuttle
Specifications
Tightening Torques Special Tools Description and Operation Cross-Sectional Views Overhaul Clutch Casing with Power Shuttle and Dual Command Removal Disassembly Assembly Installation Clutch (A) Disassembly Assembly Installing on Clutch Casing Clutch (B) Disassembly — Assembly
FWD TRANSFER BOX
FWD Transfer Box
Specifications
Tightening Torques Special Tools Description and Operation Cross-Sectional Views Electro-Hydraulic Four Wheel Drive (FWD) Troubleshooting Overhaul Services Control Valve Removal Installation Disassembly Assembly Drive Gear Removal Installation Drive Gear Housing Removal Installation
FRONT AXLE MECHANICAL TRANSMISSION
Front Axle Mechanical Transmission
Specifications
Tightening Torques Special Tools Description and Operation Cross-Sectional Views Limited-Slip Self-Locking Differential Front Differential Lock Troubleshooting Overhaul Front Axle Removal Installation Correctly Installing Axle Support to the Engine Disassembly Assembly Front Axle Differential Backlash Between Side and Planetary Pinion Teeth Front Axle Differential with Limited-Slip Unit Removal Disassembly Assembly Installation Front Differential Lock Clutch Assembly Disassembly Assembly Front Epicyclic Final Drive Removal Installation Wheel Hub Seal Replacement Steering Knuckle Pins and Bearings Replacement Adjustments Stub Axle Pinion
REAR AXLE MECHANICAL TRANSMISSION
Rear Axle Mechanical Transmission
Specifications
Drive and Differential Data Final Drive Data Tightening Torques Special Tools Description and Operation Sectional Views Hydraulically Controlled Rear Differential Lock Troubleshooting Drive and Differential Final Drive Differential Lock Overhaul Rear Gearbox — Transmission Casing Removal Installation Disassembly Assembly, Adjustment, Installation Final Drive Casing Removal Installation Epicyclic Final Drive Disassembly Assembly Drive Wheel Shaft Disassembly Assembly Differential
POWER TAKE-OFF
Mechanical Power Take-Off
Mac 3516. Specifications
Special Tools Tightening Torques Description and Operation Sectional Views Mechanically Operated PTO Troubleshooting Overhaul Power Take-Off Housing Removal Installation Power Take-Off Shafts Disassembly Assembly
Electro-Hydraulic Power Take-Off
Specification
Special Tools Tightening Torques Description and Operation Sectional Views Electro-Hydraulic PTO PTO Engagement Troubleshooting Overhaul PTO Clutch Brake Removal Installation PTO Housing Removal Installation Disassembly Assembly
BRAKES
Brakes
Specifications
Tightening Torques Description of Operation Sectional Views Troubleshooting Overhaul Handbrake Lever Adjustment Parking Brake Housing Removal Disassembly Assembly Installation Brake System Bleeding Brake Pump Removal Installation Adjustment of Pedal Travel Brake Units Removal Installation
HYDRAULIC SYSTEMS
Hydraulic System Description
Specifications
Precautionary Statements Description and Operation Power Steering and Lift Pump Components Hydraulic System Configurations Hydraulic System — General Description Hydraulic Power Lift (HPL) Control Rear Auxiliary (Remote) Control Valves Rear Remote Valve Arrangement Mid-Mount Control Remote Control Valves Auxiliary Control Valve Oil Flow
Mechanically Operated Hydraulic Power Lift (HPL)
Specifications
Torque Valves Sectional Views Special Tools Troubleshooting Description and Operation Hydraulic Power Lift (HPL) Control Valve Oil Flow Lower Phase Neutral Phase Lift Phase Overhaul HPL Cover Removal Disassembly Assembly Adjusting the HPL on a Workbench Adjusting the HPL on the Tractor Fast Raise/Lower Control Upper Stroke Limit HPL Control Valve Removal Disassembly Assembly Installation HPL Pump Seals Lift Pressure Relief Valve
KONTAK Auxiliary Control Valves
Sectional Views
Description and Operation Kontak Remote Valve Oil Flow Double-Acting Raise Position Double-Acting Lower Position Single-Acting Raise Position Single-Acting Lower Position Kontak Remote Valve With Detent Release and Float Oil Flow Double-Acting Raise Position Double-Acting Lower Position Double-Acting Float Position
BOSCH Auxiliary Control Valves
Sectional Views
Description and Operation Bosch Closed-Center Remote Control Valves With Open-Center Pump Bosch Remote Valve With Detent (Non-Adjustable), Float, and Flow Control Oil Flow Neutral Position Raise Position Lower Position Float Position BOSCH Remote Valves Removal Disassembly Assembly Installation
Kontak Mid-Mount Auxiliary Control Valves
Sectional Views
Torque Values Description and Operation Kontak Mid-Mount Remote Valve Oil Flow Flow Control Valve Disassembly Assembly Mid-Mount Remote Valves Disassembly Assembly
Low Pressure Hydraulic System
Low-Pressure, Steering and Lubrication Circuit
Description and Operation Low Pressure Circuit Hydraulic Pump Power Shuttle Transmissions with Dual Command Services Control Valve (Models with Power Shuttle Transmission) Services Control Valve (Models with Mechanical Shuttle Transmission) Lubrication Oil Flow on TLA Models with Power Shuttle Transmission and Dual Command Oil Flow Synchro Command Mechanical Shuttle Transmission on TLA, TLA and TLA Standard Models Dual Command Power Shuttle Transmission on TLA, TLA and TLA Deluxe Models Rear Differential Lock (Hydraulic Control) on all TLA, TLA and TLA Deluxe Models and on Standard Models with FWD Front Differential Lock (Hydraulic Control) on TLA, TLA and TLA Deluxe Models with FWD Electro-Hydraulically Disengaged Four-Wheel Drive (FWD) — All Models Power Take-Off [Electro-Hydraulic Engagement] (TLA Deluxe models)
Low-Pressure Hydraulic System Overhaul
Specifications
Sectional Views Troubleshooting Overhaul Services Control Valve Removal Disassembly Assembly Installation
Hydraulic System Testing
Precautionary Statements
Special Tools Test Procedures Dual Command Clutch Pack Operating Pressure (Power Shuttle Transmission) Low-pressure System Relief Valve Setting (Power Shuttle Transmission) Low-pressure System Relief Valve Setting (Mechanical Shuttle Transmission) Transmission Lubrication Relief Valve Setting (Power Shuttle Transmission) Transmission Lubrication Relief Valve Setting (Mechanical Shuttle Transmission) Steering System Relief Valve Setting (FWD or WD) Steering System Pump Oil Flow High-pressure System Relief Valve Setting High-Pressure System Pump Oil Flow PTO Clutch Pack Operating Pressure PTO Clutch Brake Operating Pressure PTO Clutch Lubrication Relief Valve Setting (Power Shuttle Transmission) PTO Clutch Lubrication Relief Valve Setting (Mechanical Shuttle Transmission) FWD Disengagement Pressure (Power Shuttle Transmission) FWD Disengagement Pressure (Mechanical Shuttle Transmission) Differential Lock Engagement Pressure (Power Shuttle Transmission) Differential Lock Engagement Pressure (Mechanical Shuttle Transmission)
Walvoil Open-Center Mid-Mount Control Valves
Specifications
Tightening Torques Sectional Views Walvoil Mid-mount Valve Stack Walvoil Mid-mount Components Description of Operation Joystick Control Regenerative Lock-out Function Control Valve Circuit Hydraulic Diagram nd Control Valve Operation in the Neutral Phase (Figure ) st Control Valve Operation in the Neutral Phase (Figure ) st and nd Control Valves Operation in the Neutral Phase (Figure ) st Control Valve Operation Lowering Phase Float Phase Lifting Phase nd Control Valve Operation Lifting Phase Regenerative Phase Lowering Phase st and nd Control Valve Operation
STEERING
Hydrostatic Power Steering
Specifications
Tightening Torques Troubleshooting Special Tools Component List Description and Operation Hydrostatic Power Steering (WD) Hydrostatic Power Steering (FWD) Operation Steering Right Steering Left Manual Steering to Right Manual Steering to Left Overhaul Power Steering Control Valve Removal Installation Disassembly Assembly Power Steering Cylinder(s) (FWD) Removal Installation Power Steering Cylinder (WD) Removal Installation Power Steering Pump Disassembly Assembly Testing the Steering System Steering Control Valve Checking Rotating Valve Wear Checking Control Valve Return to Neutral Checking the Seals for Leaks Pressure Relief Valve
AXLES AND WHEELS
Axles and Wheels
Specifications
Description and Operation Cross-Sectional Views Tightening Torques Special Tools Troubleshooting Overhaul Front Axle Hub Removal Installation Front Axle Removal Installation Stub Axle Removal Installation Adjustments Checking Front Wheel Toe-In Checking FWD Front Wheel Toe-In
AUXILIARY UNITS
Auxiliary Units
Safety Precautions
Specifications Special Tools Description and Operation Main Components Sanden SD H Model Compressor Condenser Filter/Dryer Thermostatic Expansion Valve Electronic Thermostatic Switch (Antifrost) Evaporator Warnings for Air Conditioning System Repair Operations Cab Heating and Ventilation Controls Ventilation Electric Fan Air Filter Temperature Control Knob Ignition Switch Cab Air Conditioning Controls Temperature Control Knob Electric Fan Control Knob Operation Recovery, Recycling, Evacuation, Charging Station Description Leak Detector Description and Operation Maintenance Air Conditioning System Maintenance Compressor Condenser Filter/Dryer Expansion Valve Troubleshooting Visual Inspection of Components Problems and Possible Causes Functional Tests Checking Air Temperature Checking for Gas Leaks (with Detector ) Compressor Drive Belt Compressor Drive Belt Tension Inspecting the Belt Overhaul Air Conditioner Compressor Removal Installation Compressor Oil — Type and Quantity Heating Pipes Removal Installation Air Conditioner Pipes Removal Installation Air Conditioner Condenser Removal Installation Filter/Dryer Removal Installation Cab Heating Unit Removal Installation Air Conditioner Evaporator Removal Installation Electric Fan Removal Installation
ELECTRICAL SYSTEMS
Instruments
Control panel
Indicator Lights Analog/Digital Instruments Instruments Liquid Crystal Displays Central Display Advanced Keypad Transmitters, Sensors and Switches Maintenance
Components
General Information
Description and Operation Dashboard Controls Lights/horn Switch Direction Indicators Tail/Side Lights, Full Beam, Dipped Beam And Front Headlight Flash Horn Flashing Hazard Warning Lights Switch Swivel Work Lights Switch Differential Lock Switch Four-wheel Drive Switch (version without cab) Starter Switch Advanced Keypad Instrument Calibration Switch (version without advanced keypad) Front Windscreen Washer/Wiper Control Lever (models without cab) Right-hand Mudguard Controls (With Cab) LIFT-O-MATIC Control Button Gear Lever with Dual Command Push-buttons Right-hand Mudguard Controls (Without Cab) Controls on Right-hand Cab Upright Lighting Control Switches Rear Work Lights Control Switch Windscreen Wiper/Washer Switch Electrohydraulic PTO Control Switch (version with cab) Rotating Beacon Light ON/OFF Switch Front Work Lights Control Switch Air Conditioning and Temperature Control Air Conditioning Control Knob Temperature Control Knob Electric Fan Control Knob Bulb Replacement Front Work Lights Lamp Front Sidelight and Direction Indicator Lamp Work Lights Lamp Bulb Front Side Light, Brake and Direction Indicator Lamp
Starting System
Specifications
Tightening Torques Description and Operation Fault Diagnosis System Testing Starting System Circuit Resistance (Voltage Drop) Overhaul Starter Motor Removal Installation Disassembly Assembly Testing
Charging System
Technical manual gs maintenance manual including repair parts and special tools list this publication is a courtesy quick copy from the united states army publications. Louis, missouri, to meet your needs while we replenish our regular stock. Sensitive altimeter part numbers federal stock numbers 671cpx4-037 6610-514-4183 671cpx4-037d 6610. Mac-118 altimeter repair manual. Any hazards prior to returning the unit for repair. Under no circumstances should a product be returned that is contaminated with radioactive material. The name of the organisation which purchased the system is held on record. Altimeter Product Manual 0286-SOM-00001.
Specifications
Tightening Torques Description and Operation Charging System Testing Precautions Preliminary Checks Battery Check Driving Belt Check Checking the Warning Lights on the Control Panel Tests Alternator Wire Connection Charging Current and Regulated Voltage Charging Circuit Voltage Drop Maximum Alternator Output Alternator Component Tests Overhaul Alternator Removal Disassembly Assembly Installation
Battery
Specifications
Description and operation Overhaul Battery Removal Installation Battery Testing Relative Density Battery Maintenance Dry-Charged Batteries Charging the Battery Tests Battery Problems — Causes
Electrical Circuits
Description and Operation
Fuse and Relay Layout Standard Deluxe with Mechanical Shuttle Transmission/Without Cab Deluxe with Power Shuttle Transmission/Without Cab Standard/Deluxe with Mechanical Shuttle Transmission/With Cab Deluxe with Power Shuttle Transmission/With Cab Power Sockets Operator Safety Circuit Grid Heater Relay Grid Heater Control Module Electronic Flasher Module Ground Location Points Symbols Used In Electrical Circuits Wire Color Coding Electrical Circuits
Components Testing
Components
Differential Lock Indicator Switch Brake Fluid Level Switch Low Transmission Oil Pressure Switch Air Filter Clogged Switch Lift Status Switch Fuel Sediment Filter Switch Engine Coolant Temperature Sensor Brake Light Switch Safety Pressure Switches / Italia Trailer Brake Valve Circuit Indicator Handbrake Status Switch Dual Command ( Speed Power Shift) Switches Gear/Range Lever Position Sensors Alternator Engine Oil Pressure Sensor Speed Sensors Speed Sensor for Electronic Lift Power Shuttle Control Unit Ground Speed Sensor Switch and Clutch Pedal Potentiometer Power Shuttle A/B Clutch Pressure Switches and Oil Temperature Sensor Power Shuttle Lever Radar Fuel Level Indicator WD Pressure Switch PTO Speed Sensor Seat Safety Switch Electronic Lift Arm Position Potentiometer Draft Pin Sensors (–) Overhaul Front Wiper Motor Removal Installation
Fault Codes
Introduction
Special Tools Wiring Harness Repairs Temporary Wiring Harness Repair Harness Wire Replacement Testing Digital Multi-Meter Electrical Tests Continuity Test – Short to Ground Voltage Measurement or Short to Positive Supply Volts Resistance Test for Electrical Parts Continuity Test – Check for Open Circuits Circuit Components Circuit Protection Devices Fuses Fuse Links Circuit Control Devices Switches Flashers Diodes Resistance Devices Potentiometers Electromagnetic Devices Relays Solenoids PWM Solenoid Valves Sensors Electronic Modules Controller Area Network (CAN) System Controller Locations Fault Code Displays H-Menu Diagnostic Mode Error Code Listing Transmission Rear Power Take-Off (PTO) Four Wheel Drive (FWD) Differential Lock Analogue Digital Instrument Cluster (ADIC) Electronic Draft Control (EDC) not in North America Calibration U-Codes Transmission Error Code Listing Rear Power Take-Off (PTO) Error Code Listing Four Wheel Drive Error Code Listing Differential Lock Error Code Listing Analogue Digital Instrument Cluster (ADIC) Error Code Listing Electronic Draft Control (EDC) Error Code Listing
HH Menu and Calibrations
Description and Operation
Instrument Panel Display Calibrations HH MENU Access HH MENU of the Instrument Panel HH MENU of the Dual Command Power Shuttle Transmission (PA) HH MENU of the Advanced Keypad (JB)
CAN Bus Network
Description and Operation
Terminology Troubleshooting Testing Repair
CAB, PLATFORM, AND BODYWORK
Removal of Components
Special Tools
Overhaul Engine Hood Removal Installation Platform Removal Installation Operators Seat Removal Installation Cab Removal Installation Cab Doors Removal Installation Cab Windows (Glued) Removal Installation Cab Rear Window Removal Installation Left-Hand Pillar Seal Removal Installation Right-Hand Pillar Seal Removal Installation Right-Hand Wall Padding Removal Installation Left-Hand Wall Padding Removal Installation Hydraulic Control Lever Guard Removal Installation Cab Ceiling Trim Removal Installation Find Mac Tools Timing Light On Sale Now
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